Industrial Coolant Filtration System

 Bag Filter Housing

PVC Bag Filter Housings are the best option and an alternative for Stainless steel housings. They are designed for high flow rate and high dirt holding capacity.PVC Housings are useful for filtering highly viscous fluids.

Technical Specifications

- Inlet and outlet: - 2" ANSI Flange

- Closure type: - Union closure and Nut-Bolt type

-

Applications

- - Oil Applications

- Paints

- Inks

- Sugar Syrup

- Polymers

- Chemicals

- Pharmaceuticals

- Lacquers

the conveyor plays a very specific

role in chip management - it’s intended for

ferrous material applications which produce

small chips and fines.

applications

▶ chip ma terial ferrous material (cast iron, steel)

▶ chip type fines, swarf, sludge, small and broken

▶ chip load light, medium

▶ other small parts (screws, bolts, stamping, scraps, etc.)

limitations

▶ cannot be used with non-ferrous material

▶ heavy chips, scraps, or large parts can damage the

We Shubh laxmi Machine Tools ( Cleanmake Products LLP ) Leading Manufactures and Exporter of Coolant Filtration System Since 1975  . We Shubh laxmi Made compact band  filter is a revolutionary and pioneering development in band filter technology. The unique filter has no relative movement between the conveyor, filter paper, wheels and sludge drivers. Even large amounts of dirt and shavings cannot damage the filter paper. The system requires up to 80 per cent less space than a flat-band filter without any restrictions in terms of filtration output and, indeed, with greater cleaning efficiency.

Principle

A continuous sturdy metal-jointed band conveyor is fitted to form a half-shell between two rotating disc wheels. The loop formed by the wheels is 180°.The conveyor is driven by a geared motor connected to a drive shaft. The filter paper is inserted between the tensioned conveyor and the wheels. The filtration tank is sealed on all sides.

The medium to be filtered is introduced into the tank through the central input pipe. By positioning the pipe centrally the medium to be filtered is brought directly from the machine into the filter unit, making a lift pump unnecessary.  We Shubh laxmi Made compact band`s turbulent zone at the band inlet produces an arc-filter effect, which keeps the filter paper free of dirt and hence permeable at this point. The particles settle in the non-turbulent area of the filter reservoir to form a cake. The cake itself acts as an additional filter layer, thereby enhancing the filtration effect even further. A pool forms gradually as the particle deposits build up on the paper. Depending on the type of filter a level of up to 400 mm can be achieved. We Shubh laxmi Made compact band`s  high hydrostatic pressure produced in this way helps to ensure that the filter paper is used with maximum efficiency.

Once the maximum adjustable level in the tank is reached, the geared motor switches on and feeds new filter paper without any interruption to the filtration process. The level in the tank sinks and the conveyor stops. At the same time the sludge and used filter paper are discharged on the other end of the tank. Individual sludge scrapers can be fitted between the wheels to handle larger volumes of sludge. These drivers remove all sludge and coarse chips without damaging the filter paper. We Shubh laxmi Made compact band`s entire filtration process runs full automatically. The diameter of the paper roll is monitored by a special sensor and a signal is given when the paper is low. Various grades of papers are available to achieve the desired filtration effect. 

Application

• Machine Tools Manufacturers.
• Textile Spindles Manufacturers.
• All Type Grinding Machine Manufacturers..
• Steel Bright Bars Division.
• Deep Hole Drill Machine Manufacturers.
• Chanterelles Grinding Machine Division.
• Water Treatment Plant.
• Gear Grinding Division.
• Tool Room Division.
• Bearing Manufacturers.
• Industrial Washing Machine Manufacturers. 
• Steel Ball Manufacturers.
• Drill Manufacturers.
• Machining Industries.
• Roller Manufacturers Division.
• Tube Mill.

Benefits

• Product Quality Improve.
• Grinding Wheel Life Improve.
• Coolant Oil Life Improve
• Productive Improve
• R.A. Value Maintain

capacity  can handle 30 lpm to 2000 lpm flow capacity

in modern technology, filtration and maintenance of coolant is a prerequisite for achieving desired quality standard. Shubh laxmi has wide range of compact band filters which cater to varying filtration capacity needs. It is possible to reduce the area of filter by 80% as against conventional flat paper band filter, with a high degree of filtration efficiency. By using different grades of filter papers, the desired filtration effects can be achieved. The optimum sealing between honeycomb mesh, drum assembly and filter paper completely eliminates any fear of contamination. Shubh laxmi compact band filter control system ensures fully automatic filtration operation and thereby reduces manual attention.

key features:

• compact design occupies lesser space without compromising the efficiency

• lesser consumption of the filter paper

• removes ferrous and non-ferrous impurities 

• diffuser box to reduce velocity of the coolant

• fully automatic operation - float switch sensor to remove clogged filter paper. Float switch sends a signal to control panel to activate the electric drive.

• lever type limit switch is adjusted on paper filter role and gets activated when paper role gets consumed. Limit switch sends a signal to control panel to flash a warning when activated.

• designed as per requirement in ms or ss body and available for standalone machine as well as for transfer lines

• uses gravity or supply pump depending on application

 easy maintenance

hassle free installation

• can handle 30 lpm to 2000 lpm flow capacity

Shubh laxmi machine tools ( amba engineering works ) is the very first and leading manufacturer in providing solutions for coolant filtration and management With 40 years of development and manufacturing experience, we have developed an extensive product range that can meet customers' needs for filtration products. Magnetic Separator and Paper Filter are our fundamental products since 1975.

Our various coolant filtration systems can remove fine contaminant from 50 micron to 1 micron of particle size, therefore significantly extend the life of coolant and improve surface brightness. Our products have extensive applications for machine tools, such as Grinding Machine, Honing Machine, Lapping Machine, CNC tool and cutter grinder, Machining Center and more. These solutions not only help achieve environmentally-driven projects at your facility, but also keep valuable metal alloys separate to maximize their value in recycling.

With over 40 years of experience in delivering solutions that provide significant savings and quality improvements for metalworking and recycling operations, we can always fulfill customers’ needs and provide benefits.

We specialized in manufacturing a wide range of coolant filtration system under shubh laxmi machine tools the magnetic coolant filter consist with powerful magnetic drum housed in thick sheet metal body. the magnetic drum driven by double reduction worm geared motor. a synthetic rubber roller mounted on the spring , squeeze the dust and allows only dry power C.

Capacity - 35 LPM TO 1000 LPM

Magnetic Filter Systems have the following Features And Benefits

• Self cleaning magnet.
• Permanent Magnet Hi-intensity flat faced expose d polarity drum, provides most effective separation.
• No paper products or filter elements to buy or dispose of, eliminating media costs.
• Magnetic filter cleans coolant, providing longer life and lower costs.
• Extends life of tooling and machinery Standard unit operates in continuous mode The magnetic filters can be installed easily in fluid flow line.
• They give complete magnetic protection by attracting iron particles as fine as 10 microns into the magnetic trap The magnets are installed in polished condition for higher life of the rods and ease of cleaning.
• For different flow rates, different sizes of magnetic filters are available.

Specification Applicable to Machines :

• Surface Grinder
• Center less Grinder
• Internal/External Grinder
• Honing Machine
• Thread Grinding Machine
• Gear Grinding Machine
• Polisher

• Liquid Parma products
  
  • Liquid Chemicals
  • Liquid Food products
  • Lubricants

Coolant Magnetic separator With Tank with Pump 

Micron Cartridge Filter 

01 to 50 Microns 

Capacity - 30 L.P.M To 400 L.P.M

Shubh laxmi machine tools ( amba engineering works ) is the very first and leading manufacturer in providing solutions for coolant filtration and Paper Band Filter System  With 40 years of development and manufacturing experience, we have developed an extensive product range that can meet customers' needs for filtration products. Magnetic Separator and Paper Filter are our fundamental products since 1975.

Our various coolant filtration systems can remove fine contaminant from 50 micron to 1 micron of particle size, therefore significantly extend the life of coolant and improve surface brightness. Our products have extensive applications for machine tools, such as Grinding Machine, Honing Machine, Lapping Machine, CNC tool and cutter grinder, Machining Center and more. These solutions not only help achieve environmentally-driven projects at your facility, but also keep valuable metal alloys separate to maximize their value in recycling.

With over 40 years of experience in delivering solutions that provide significant savings and quality improvements for metalworking and recycling operations, we can always fulfill customers’ needs and provide benefits This entire unit is fixed on a coolant tank with a pump to supply coolant to the machine. The filtering paper is spread over an endless stainless steel mesh conveyor which is connected to a geared motor. this uniquely designed conveyor prevents overflowing of the liquid and the full width of the filtering paper is used. the movement of the filter paper is controlled by a float switch which actuates the geared motor.

Operation
The contaminated coolant liquid (oil ) is first passed through the magnetic filter which separates almost 95% of the ferrous particles. The liquid further passes through filter which paper where all the nonferrous particles like grinding grit, stainless, brass or aluminum are filtered. As the porosity of paper gets filled up due to accumulates the liquid level rises. This triggers the float switch which starts the geared motor and fresh paper from the reel is pulled forward automatically. Now the liquid passes through the fresh paper and float switch shuts down the geared motor.

Application
Paper band cum Magnetic coolant Clarifier offer the excellent means of filtering both ferrous and nonferrous particles. Where high degree of purification id required and contaminates differ in from, size and composition. Paper band Filtering system as a rule gives best results. Paper band filters are recommended for Grinding, Honing, Transfer lines and Machining center. It also can be used for rolling mills for filtering coolant which helps to improve the surface finish to the sheets.

Advantages Of Paper Band Filter (Shubh Laxmi Machine Tools)

• Improvement in Product Finish.
• Improved Tool Life.
• Improvement of Coolant / Oil Life.
• Improvement in rate of Production.
• Improvement in Surface Finish / Ra Value.
• Keeps your machine clean & reduces costly machine down time.

applicationcoolant , cutting oil , honing oil , production grinding id & od grinding etc 

capacity 30 l.p.m to 1200 l.p.m 

drum typerear earth magnetic  drum ( customized size ) with original magnets arrangement based on analytical technology

magnets type &

gauss powerferrite – 4500 gauss

sludge capacitysmt-cms series units remove 90% of all ferrous particles in excess of 1-5 micron

Price : INR 45000 - 250000 -per- Piece(s)

stainless steel 304 paper band filter paper 

the shubh laxmi manufacture paper band filter ( since 1975 ) can filter contaminant by filter paper.  filter paper moves automatically when the contaminants accumulate and clog the filter paper. Clean filter paper is replaced and the soiled filter paper is moved to a sediment box.  the gravity paper band filter / magnetic separator are both available in carbon steel, 304 stainless steel and 316 stainless steel.

controls

supplied with a basic control box of push button stop, start, incorporating a high level coolant and low paper level alarm. Alarms can be wired hard or soft. A flying lead and plug to accommodate the electrical socket within a system or machine tool is supplied.

advantage

suitable for all machine tools

reduced non-woven consumption with level gauge

automatic and continuous operation

low purchasing cost

energy saving

minimal maintenance

suitable for different filtration degrees

easy installation

reliable and solid construction

optimized non-woven transport chain

optional equipment

• extended coolant tank capacity.

• additional system pumps

• high pressure coolant system

• high and low level coolant sensing and alarms

• coolant chiller

Price : INR 45000 - 345000 -per- Piece(s)

Product Video :- https://youtu.be/XRvKp6Wvdgc 

stain less steel for industrial coolant magnetic separator for ferros metal. all these products are easy to use and are fabricated only be specialists who have complete knowledge regarding the various usage of these products in different industries.

applicationcoolant , cutting oil , honing oil , production grinding id & od grinding etc 

capacity 30 l.p.m to 1200 l.p.m 

drum typerear earth magnetic  drum ( customized size ) with original magnets arrangement based on analytical technology

magnets type &

gauss powerferrite – 4500 gauss

sludge capacitysmt-cms series units remove 90% of all ferrous particles in excess of 01-05 micron

01 to 10 micron bag filter housings

application - oil filteration 

l.p.m - 40 to 400 

high pressure